Tirubala Group

Capabilities

From first sketches and material selection to sampling, production, and dispatch, every stage is connected through a manufacturing ecosystem designed to keep collections moving without unnecessary delays.

Capabilities

Behind every successful collection is a series of decisions made at the right time. Tirubala's capabilities are built to support that process, combining product development, material expertise, manufacturing, and quality control within a single operating model.

Whether developing a new collection or scaling an existing one, brands benefit from a setup designed to keep execution aligned from start to finish.

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CONTROL AT THE CORE

Control over materials and components is enabled through in-house leather and sole production.

In-house Leather Processing
LWG Gold rated tannery with 1.25 million sq. ft. monthly capacity.
Sole Manufacturing
In-house production of approximately 3,20,000 pairs of TPR, TPU, and 6,000 handmade soles per month.
Sole Moulding Capability
In-house sole moulding supported by captive mould-making units in Europe and China
In-house Component Production
Unit sole plant with 9 production heads for TPU and TPR soles.
Material Availability
Raw material stock worth ₹30+ crores supporting uninterrupted development.

PRODUCT DEVELOPMENT

Development is designed to support speed, variety, and alignment with changing product requirements.

Sample Development
Prototype department with capacity of 50 pairs per day.
Design Throughput
Development of 200+ styles per month.
Fittings & Size Systems
Standardised European and US sizing with wide fit options.
Rapid Prototyping
Prototypes developed in 2 weeks (excluding leather development).

Production floor with workers and sewing machines

INTEGRATED PRODUCTION FLOW

Production is structured across connected stages, enabling a continuous and controlled workflow.

Cutting
Aligned cutting operations with capacity of up to 15,000 pairs per day.
Upper Stitching
14 conveyor-supported stitching lines with capacity of up to 8,000 pairs per day.
Full Shoe Lasting
Dedicated 12 conveyor setup with capacity of up to 3,20,000 pairs monthly.
Insole Production
In-house insole factory with a capacity of 12,000 pairs per day.
Finishing
Final stages maintaining consistency in construction and appearance.

Aerial view of large manufacturing facility

SCALE & INFRASTRUCTURE

Manufacturing scale is backed by production capacity, workforce strength, and supporting infrastructure.

Production Capacity
Over 320,000 pairs per month, scaling up to 80,000 pairs per day.
Workforce
2,000+ professionals across development and manufacturing.
Warehouse & Dispatch
Auto-conveyor warehouse with RFID-enabled movement and dispatch.
Facility Size
Facilities spanning 200,000 sq. ft. across multiple production units, equipped with 21 stitching lines and 14 lasting lines.

Hands holding globe representing sustainability

SUSTAINABILITY & RESPONSIBILITY

Sustainability is integrated into materials, processes, and production practices.

Responsible Leather Processing
LWG Gold rated tannery with controlled environmental processes.
Traceable Materials
RCS and OCS standards supporting material traceability.
Energy Efficiency
Energy-efficient machinery, LED infrastructure, and factory upgrades to collect dust and fumes effectively.
Workforce Practices
Focus on safe working conditions along with more focus on training & recruiting women workforce.

PROCESS TIMELINE

60 DAYS
Approx Timeline from Concept to Factory
45 DAYS
Fast Repeat Production Capability
EXECUTION CONSISTENCY
Defined timelines supporting predictable delivery schedules.